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The DB Tube mill is designed for forming pipes and tubes on one continuous line with steel strip, which was slit by slitting line to fit pipe or tube diameter. Using high frequency induction heating, this line is capable of producing section material of various diameters and sizes by squeezing weld seam together into closed shape.
The application of advanced aperture technology, PLC automatic control system.
Working flow
Steel Tape→→ Double-head uncoiler →→Strip-head Cutter and welder→→Spiral accumulator→→Forming section(Flattening unit +Main driving unit +Forming unit +Guide unit +High frequency induction welding unit +squeeze roller)+ Removing External and internal burr→→Cooling unit →→ Sizing unit and straightener →→Flying saw under computer-control →→ Run-out table
Machine Components
Name | Quantity |
Decoiler | 1 Set |
Steel belt leveling machine | 1 Set |
Cut the head to the welder | 1 Set |
The loading loop | 1 Set |
Horizontal loop | 1 Set |
Circle shear | 1 Set |
Edge milling machine | 1 Set |
Forming machine | 1 Set |
Round screw die | 1 Set |
High frequency welding set | 1 Set |
Sizing-mill | 1 Set |
Inside burr removing unit | 1 Set |
Pipe straightener machine | 1 Set |
Flying saw cutting equipment | 1 Set |
Transporting platform | 1 Set |
Cuber system | 1 Set |
Packaging machine | 1 Set |
PLC Control System | 1 Set |
Motor | 2 Set |
Hydraulic Unit | 1 Set |
Sizing machine models
Model | Diameter (mm) | Width of strip steel(mm) | Thickness of strip steel(mm) | Power (kw) | high-frequency power (kw) | Molding speed (m/min) |
DB22 | 8-22 | 28-65 | 0.4-1.5 | 37 | 100 | 20-120 |
DB32 | 12-32 | 38-102 | 0.5-2.5 | 75 | 100 | 20-120 |
DB50 | 12-50 | 40-150 | 1-3.25 | 110 | 100 | 20-120 |
DB60 | 17-60 | 50-185 | 1-3.5 | 132 | 200 | 20-100 |
DB76 | 20-76 | 60-240 | 1-4 | 160 | 300 | 20-100 |
DB89 | 32-89 | 60-880 | 1.5-4.5 | 185 | 300 | 20-100 |
DB114 | 50-114 | 145-355 | 2-5.5 | 200 | 400 | 20-60 |
DB165 | 76-165 | 180-520 | 2-6.5 | 160 132 | 600 | 20-50 |
DB219 | 89-219 | 350-680 | 2-8 | 200 160 | 800 | 10-40 |
Packaging
FAQ
1. Does one machine can only produce one size?
Not exactly, it depends on which profile the customer want to produce.
2.Do you have after-sales technical support?
Yes,we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.
3. You are trading company or factory?
We are Manufacturer, and we export our machine by ourselves.
4.How long the machine could be made?
Normally speaking, high precision roll forming machine could be made out with 40 working days.If you need machines in hurry, we can make it for you less than a month.
5. Do you provide customized?
Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.
6. May we visit your factory?
Sure,Warmly welcome to our factory at any time.
7.How to visit your factory?
By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.
8.What's the warranty period?
12 months warranty period, starting from the date of the successful installation and commissioning of the equipments at the Buyer’s Installation site.
9.Can we arrange shipment?
Yes, sure, we can arrange shipment for our customers and provide door-to-door service.
Best Regards
Andy Yang
Director
Mobile/Wechat/Skype:0086 139 2126 2246